DuraLite TI5400Thermal Isolation Blocks
DuraLite TI5400 Thermal Isolation Blocks are structural high-density rigid polyurethane foam manufactured in several densities to suit a variety of applications. They are designed to support structural loads while providing a thermal break between the interior and exterior of the building, enhancing the building’s energy efficiency. The insulating qualities of DuraLite TI5400 reduce thermal bridging, making it the ideal product when structural performance is required and improved thermal efficiency is desired.
Polyurethane Outperforms Other Materials - Every Time

High-density polyurethane foam will not rot or dissolve in sub-grade applications. It is inert, so it will not promote corrosion of steel components it is in contact with. DuraLite TI5400 provides nothing for vermin or insects to feed upon, nor does it release any chemical compounds into surrounding soil. Its closed-cell structure prevents absorption of water into the material.

DuraLite TI5400 blocks combine high compressive strength with minimal deflection. It is certified to support compressive loads at stresses up to 2,100 psi (14,500 kPa) with only 2% deformation. The DuraLite TI5400 blocks retain their physical properties for the life of the building.
Effortless Installation

DuraLite TI5400 Load Bearing Thermal Isolation Blocks are supplied fully cured, ready-to-use which allows for a quick job-site installation of the blocks. There is no waiting before moving on to the next construction step. It is cut to your specifications. If you prefer, anchor-bolt holes can be pre-drilled at the factory with supplied drawings or templates. This makes on-site block placement fast and easy.

Structural thermal column bearing block
In cold storage facilities, structural steel columns should be thermally isolated and contained within the building’s insulation envelope. The thermal isolation combined with under-slab floor warming prevents the moisture under the slab from freezing
DuraLite TI5400 is specially designed for this application, and is superior to other building materials. It offers a high compressive strength (up to 2,100 psi with R-9340 HP) to support high-rise facilities while maintaining the insulation envelope. The DuraLite TI5400 block is a closed-cell polyurethane material that does not absorb moisture when left exposed to elements during the construction process. It is also chemically and biologically inert so the blocks will not rot or decompose. The DuraLite TI5400 has a unique formulation to discourage steel corrosion and is compatible with most grouts and adhesives.

Each block is supplied cut-to-size and can be provided with pre-drilled anchor-bolt holes.
Brick/block veneer structural block

In brick/block veneer construction, the building’s wall insulation should be thermally tied to the below-grade perimeter insulation and drainage board. This ensures a continuous insulation envelope without thermal bridging at the base of the wall.

DuraLite TI5400 reduces thermal transfer between the building insulation envelope and the soil. These structural insulating blocks have a high-compressive strength necessary to support the load of the brick or block wall. It will not rot or decompose in below grade applications, and does not retain moisture so it can be left exposed to the elements during construction. The DuraLite TI5400 is also chemically compatible with most grouts and concretes used.

Insulated metal panel reinforcement block

Installed in walk-in coolers and freezers during panel construction, the insulated metal panel (IMP) floor reinforcement block provides additional compressive strength and insulative properties where it is needed most. IMP blocks provide extra structural support for heavy racking, shelving, or floor mounted equipment without compromising the integrity of the foam floor panel. The block can also be strategically placed under heavy gauge metal or aluminum diamond plate to offer a guaranteed uniform distributed load. DuraLite TI5400 blocks at a density of 20 and 25 pcf (R-9320 and R-9325, respectively), are the perfect material to increase the structural integrity of your insulated metal panel floors. It has the compressive strength necessary to support the required point or uniform loads.

These closed-cell polyurethane foam blocks are 100% compatible with the foam system used in the IMP manufacturing process. Due to its unique formulation, the DuraLite TI5400 will not rot or decompose and will not promote steel corrosion. Each block can be supplied to any shape or size, and most orders ship within 10 business days. As a result, they can easily be installed during the panel production process.

Pre-cast/tilt-up structural block


Similar to the brick/block construction, in pre-cast/tilt-up construction, a thermal insulating material is needed to maintain the insulation envelope where the wall meets the below-grade perimeter insulation. The structural blocks are able to support the weight of the wall while also maintaining the building’s insulation.

DuraLite TI5400 prevents thermal energy transfer between the building and ground when installed under precast and tilt-up concrete walls. These insulating construction blocks offer excellent load-bearing ability and durability and will retain their physical properties for the life of the building. DuraLite TI5400 is also creep resistant, so the blocks will not distort over time.



Perimeter fall protection block

Perimeter fall protection systems are a key component for commercial and industrial roof safety design. Many system designs require structural components to penetrate the roof insulation system, creating thermal bridging. Fall protection blocks installed as part of the roof insulation stack, eliminate
the thermal bridging and maintain continuous roof insulation. When placed beneath the railing supports of the roof, these blocks provide the continuous insulation necessary for a proper design.

DuraLite TI5400 blocks has the high compressive and shear strengths to withstand design loads provide the ideal material for these systems. These closed-cell polyurethane foam blocks will not rot, decompose or absorb moisture. DuraLite TI5400 blocks do not promote steel corrosion, helping to sustain roof deck longevity. The blocks are also chemically inert and will not react with metal or single-ply roofing system.

Each block is supplied cut-to-size and can be provided with pre-drilled anchor-bolt holes.

Equipment support block

Large equipment, such as HVAC systems, chillers, and air handlers, are often supported from the structural framing of the building. These supports penetrate the roof insulation creating thermal bridging. Equipment support blocks installed at the same thickness of the roof insulation, eliminates thermal bridging and maintains the roof insulation envelope.

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